New Formulation for Lidocaine Ensures Continued Patient Care Amid Supply Shortages

Thu 13th Nov, 2025

Lidocaine, a widely used local anesthetic, plays a critical role in modern medicine by providing pain relief during a range of medical procedures, including surgeries, diagnostic tests, and routine wound care. Typically, lidocaine is available as a ready-made medication in various forms to meet the diverse needs of patients and healthcare providers.

However, disruptions in the pharmaceutical supply chain can lead to shortages of certain formulations, impacting patient care. Currently, a supply shortage has affected the availability of 10% lidocaine pump sprays, a commonly used preparation for local anesthesia. This shortage has prompted pharmacy laboratories to develop alternative solutions to ensure the uninterrupted provision of care.

To address this challenge, experts from the German Drug Codex/New Prescription Formula (DAC/NRF) laboratory have devised a new compounding formula for pharmacies. This formulation is designed to serve as a substitute during the ongoing shortage and can be prepared directly in pharmacies when commercial products are unavailable. The solution involves dissolving lidocaine base in a mixture of ethanol and Macrogol 400, ensuring the active ingredient remains stable and effective for patient use.

Unlike some commercial products, the newly developed compounded spray does not contain additional flavorings or sweeteners. This streamlined composition allows for further customization based on patient needs or preferences, with optional flavors or sweeteners added when necessary. The compounding process follows strict pharmaceutical guidelines to ensure safety, efficacy, and consistent dosage delivery.

Pharmacists preparing this alternative lidocaine spray must adhere to recommended best practices for compounding, including selecting appropriate packaging materials to maintain the integrity of the solution. Guidance on these technical aspects, as well as detailed instructions for preparation and storage, are available through specialized pharmaceutical resources and digital compounding platforms.

Lidocaine's versatility and effectiveness have made it a staple in medical practice. Its applications range from numbing tissues before minor surgical interventions or dental procedures to providing pain relief during the changing of medical dressings. Ensuring a reliable supply of this essential medication is therefore critical for both patient comfort and the effective delivery of healthcare services.

The current development underscores the importance of pharmaceutical compounding in maintaining continuity of care, especially when standardized medications are temporarily unavailable. Pharmacy professionals are equipped to step in and provide tailored solutions, reinforcing their role as integral members of the healthcare system. These efforts help safeguard patient well-being and highlight the value of expertise in pharmaceutical formulation and compounding.

Healthcare providers are encouraged to consult with pharmacists regarding the availability of compounded lidocaine preparations during periods of supply disruption. Through collaboration and adherence to evidence-based protocols, the medical community can continue to ensure safe and effective pain management for all patients, even in the face of supply chain challenges.


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